
Need More Data from Your Sensors to Solve Tough Problems?
Traditional analog sensors limit visibility in industrial automation. IFM IO-Link sensors and AL1326 integration with CompactLogix unlock diagnostics, events, and process data. This setup outperforms standard analog sensors by providing real-time insights. Here’s how to set it up for superior monitoring.
What are IFM IO-Link Sensors and AL1326 Master?
IFM IO-Link sensors transmit digital data over a single cable, offering cyclic (process) data, acyclic (parameters), and events (diagnostics). The AL1326 is an EtherNet/IP IO-Link master with 8 ports, robust for harsh environments, connecting up to eight devices. Compared to analog, IO-Link saves ~50% on input cards, eliminates scaling/noise issues, and adds valuable contextual data for using in the PLC logic.
Advantages Over Standard Analog Sensors
- Rich Data Access: View flow, temperature, diagnostics, and errors—beyond analog’s basic signals.
- Cost Savings: No analog PLC cards needed, reducing hardware expenses.
- Simplified Wiring: Digital communication over one cable minimizes noise and complexity.
- Easy Maintenance: Remote parameterization and diagnostics cut downtime.
- IIoT Integration: Enables seamless PLC and HMI connectivity for advanced monitoring.
Example Sensor: SM8601 Sensor
The IFM SM8601 magnetic-inductive flow meter measures flow, consumption, and temperature with IO-Link. Unlike analog sensors, it provides:
- Cyclic Data: Real-time volumetric flow (0.1–26.4 GPM), totalized volume, and media temperature.
- Acyclic Data: Sensor parameters like calibration settings or flow direction for remote configuration.
- Diagnostics: Device health, error codes (e.g., low flow), and event logs for predictive maintenance.
- Outputs: Configurable switching, analog, or pulse signals via IO-Link for flexible control.
How to Integrate with CompactLogix PLC and HMI
- Connect Hardware: Wire SM8601 to AL1326 ports. Link AL1326 to CompactLogix via EtherNet/IP.
- Studio 5000 Setup: Add AL1326 using AOP in Logix Designer. Map SM8601 data (flow, temperature) to tags.
- HMI Configuration: In FactoryTalk View, create screens to display SM8601 data like flow rate or diagnostics from PLC tags.
- Test Integration: Verify data flow; use acyclic commands to adjust SM8601 settings.
- Monitor and Optimize: Use extended data for real-time control and maintenance.
Enhance Your Automation Today
IFM IO-Link sensors like SM8601 with AL1326 and CompactLogix deliver superior data visibility. Ready to upgrade? Learn more at IFM’s IO-Link Library website. Let Automation Ready Panels help with your next IFM IO-Link enhanced automation project today! Contact Us